Product Description
| Item | Drop Forged Chain with Scraper | Application | Machinery Parts |
| Surface Teatment | Drop Forged | Brand | OEM |
| Package | Poly bag, then box, finally poly-wooden case | Port | Any sea port or airport in China |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Iron |
|---|---|
| Structure: | Drop Forged Chain |
| Surface Treatment: | Polishing |
| Chain Size: | P142 |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Transport Package: | Poly-Wooden Case |
| Customization: |
Available
| Customized Request |
|---|
What are the advantages of using a slat conveyor chain?
A slat conveyor chain offers several advantages in material handling and conveying applications. Here are some key benefits:
1. Heavy-Duty Capacity:
– Slat conveyor chains are designed to handle heavy loads and can withstand rigorous industrial environments.
– They are commonly used in applications that require transporting large, bulky, or irregularly shaped items, such as automotive parts, pallets, or containers.
2. Flexibility:
– Slat chains can be customized and configured to suit specific conveying requirements. They are available in various widths, lengths, and chain configurations to accommodate different product sizes and shapes.
– The modular design of slat chains allows for easy modification or expansion of the conveyor system as production needs change.
3. Versatility:
– Slat chains can be used in both horizontal and inclined conveying applications. They are capable of moving products up or down slopes, making them suitable for production lines with varying elevations.
– These chains can be integrated with curves, turns, merges, and diverters to create complex conveying systems that optimize space utilization and product flow.
4. Durability and Longevity:
– Slat chains are typically made from robust materials such as steel or plastic, providing excellent durability and resistance to wear and tear.
– They can withstand demanding operating conditions, including high temperatures, corrosive environments, or exposure to chemicals.
5. Low Maintenance:
– Slat conveyor chains require minimal maintenance compared to other types of conveyor systems. They have fewer moving parts and typically operate with reduced friction.
– With proper lubrication and periodic inspection, slat chains can maintain their performance and reliability over an extended service life.
6. Easy Cleaning:
– The open design of slat chains allows for easy cleaning and debris removal. They are suitable for applications that require frequent sanitation or hygiene maintenance, such as in food processing or pharmaceutical industries.
Overall, using a slat conveyor chain offers the advantages of high load capacity, flexibility in design, versatility in conveying applications, durability, low maintenance requirements, and ease of cleaning. These features make slat chains an effective solution for various industries requiring efficient and reliable material handling.
What are the advantages of using a plastic conveyor chain?
Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:
1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.
2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.
3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.
4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.
5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.
6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.
7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.
Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.
How do you troubleshoot common issues with conveyor chains?
Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:
- Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
- Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
- Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
- Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
- Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.
It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.
editor by CX 2024-05-09
China best Drop Forged Rivetless Chain with Pich 160mm for Conveyor Lines
Product Description
Product Description
The drop forged chains made of heat treated high grade alloy steel.
1) X348,X458,X678,H698,9118,P1
Http://kasinchain
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | SCR440 |
|---|---|
| Structure: | Forging |
| Surface Treatment: | Shot Blasting |
| Chain Size: | P:160mm |
| Feature: | Heat Resistant, Forging |
| Links Per 10 FT: | 20 |
| Samples: |
US$ 29/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the benefits of using stainless steel conveyor chains?
Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:
1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.
2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.
3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.
4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.
5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.
6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.
7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.
Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2024-05-07
China factory Drop Forged Rivetless Chain with Pich 160mm for Conveyor Lines
Product Description
Product Description
The drop forged chains made of heat treated high grade alloy steel.
1) X348,X458,X678,H698,9118,P1
Http://kasinchain
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | SCR440 |
|---|---|
| Structure: | Forging |
| Surface Treatment: | Shot Blasting |
| Chain Size: | P:160mm |
| Feature: | Heat Resistant, Forging |
| Links Per 10 FT: | 20 |
| Samples: |
US$ 29/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a silent conveyor chain?
A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:
1. Noise Reduction:
– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.
2. Improved Work Environment:
– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.
3. Compliance with Noise Regulations:
– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.
4. Increased Productivity:
– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.
5. Extended Chain and Equipment Life:
– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.
6. Versatility:
– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.
When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.
What are the different attachment options available for a conveyor chain?
Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:
1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.
2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.
3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.
4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.
5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.
6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.
7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.
8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.
These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.
What are the industry standards and regulations for conveyor chains?
In the field of conveyor chains, there are several industry standards and regulations that help ensure safety, performance, and quality. Some of the commonly recognized standards include:
1. ISO 1977:2013 – Conveyor chains, attachments, and sprockets: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for various types of conveyor chains, attachments, and sprockets used in general industrial applications.
2. ANSI/ASME B29.1 – Precision Power Transmission Roller Chains, Attachments, and Sprockets: This American National Standard Institute (ANSI) standard provides guidelines for the design, dimensions, and performance of roller chains, attachments, and sprockets used in power transmission systems, including conveyor chains.
3. CEMA – Conveyor Equipment Manufacturers Association: CEMA publishes various standards and technical documents related to conveyor systems, including conveyor chains. These standards cover topics such as safety, design, installation, maintenance, and operation of conveyor equipment.
4. OSHA – Occupational Safety and Health Administration: OSHA is a regulatory agency in the United States that sets and enforces safety standards for workplaces. They have specific regulations related to conveyor systems, including requirements for guarding, maintenance, and employee safety.
5. Local and National Building Codes: Depending on the location and application, there may be specific building codes or regulations that dictate the design, installation, and operation of conveyor chains. These codes ensure compliance with safety and structural requirements.
It’s important for conveyor chain manufacturers, system integrators, and end-users to adhere to these industry standards and regulations to ensure the safe and reliable operation of conveyor systems. Compliance with these standards helps to maintain worker safety, promote system performance, and ensure compatibility and interchangeability of conveyor chain components.
editor by CX 2024-04-19
China Standard High Quality Conveyor Trolley Hanging Drop Forged Chain X458
Product Description
Product description
X-Type
Regular-Type
S-Type
|
Chain Number |
Pitch |
Pin Diameter |
Pin Length |
Other Dimensions |
|
|
|
|
Ultimate Tensile Strength |
||||
|
|
P |
D |
L |
A |
B |
C |
D |
E |
Q |
||||
|
348 |
76.2mm |
76.6mm |
12.7mm |
46mm |
28mm |
13.2mm |
18.5mm |
14mm |
110 KN |
||||
|
458 |
101.6mm |
102.4mm |
15.88mm |
57mm |
36mm |
16mm |
25.4mm |
17.5mm |
210 KN |
||||
|
678 |
152.4mm |
153.2mm |
22mm |
77mm |
50.8mm |
21mm |
32mm |
25mm |
380 KN |
||||
High Quality Conveyor Trolley Hanging Drop Forged Chain X458
Conveyor Chains drop forged chain,forged chain, forged conveyor chains ,forged suspending chain,drop forged rivetless chain and yokes, forged suspending chain, Scraper chain,square chain, steel detachable chain, painting line chain, Cat Pilar chain.
Caterpillar chain, drop forged link, drop forged conveyor chain, conveyor chain, car assembling line chain, forged scraper chain,drop forged folding chain, detachable chain such as X348 chain, X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, 52 chain, 55 chain,57 chain, 62 chain, 74chain, 78 chain.
Our Drop forge rivetless Chain are widely used in conveyor lines
Available products:
1) X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 drop forged rivetless chain
2)Detachable chain, such as 55,57,62,74,78 etc
3)Forged link : such as 101.6*36*8 , 142*50*19,142*50*29,200*50*25 etc
4)Cat Pilar chain /Caterpillar chain of 348,458,678 etc .
5)Attachment of 348,458,678 etc
6) Free Trolley
We are main supplier of Drop Forged Rivetless Chain, drop forged chains, drop forged link, drop forged conveyor chain,conveyorchain, car assembling line chain, forged scraper chain, drop forged folding chain, detachable chain such as X348 chain,X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, 52 chain, 55 chain, 57 chain, 62 chain, 74 chain, 78 chain and so on. We can produce as per your drawing or sample also. Our products are most competitive and are of high quality. Our trolley are also most competitive in world market.
For scraper chain, we can weld the scraper for you or as per your request arrange bolt for your nylon scraper and so on. We will produce as per your drawing or sample. Material can be 40Cr, 20CrMnTi, 42CrMo and so on as per your request.
For drop forged suspending chain, there are extended pin chain, pusher and so on to meet different customer’s request.
We also produce special chain and pin and plate as per customer’s sample or drawing.
We are also supplier of detachable chain. Please feel free to contact with us and our goods are most competitive in your market.
If you have any need of our products , please feel free to let me know your detail enquiry and we will offer our best price and service for you ASAP.
Over 90% of our product are exported to USA, CANADA, JAPAN, KOREA, BRAZIL, AUSTRALIA and so on. Please feel free to contact with us for your project.
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HangZhou CHINAMFG Industry Co., Ltd.
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt, pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.vv
FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 30 workdays.
2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.
We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Steel |
|---|---|
| Applicable Industries: | Garment Shops, Building Material Shops, |
| Customized Support: | OEM, ODM, Obm |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can a conveyor chain be used in automotive assembly lines?
Yes, a conveyor chain can be effectively used in automotive assembly lines. Here are the reasons why:
1. Efficient Material Handling:
– Conveyor chains provide a reliable and efficient means of transporting automotive components and parts along the assembly line. They can handle heavy loads and withstand the demanding requirements of automotive manufacturing.
2. Versatility:
– Conveyor chains offer versatility in terms of design and configuration. They can be customized to accommodate various assembly processes, such as body welding, painting, assembly, and final inspection.
3. Precise Positioning:
– Conveyor chains allow precise positioning and synchronization of automotive components, ensuring accurate assembly and alignment during the production process. This helps maintain consistent quality and reduces errors.
4. Automation Integration:
– Conveyor chains can be easily integrated with automation systems in automotive assembly lines. They can work in conjunction with robotic arms, vision systems, and other automated equipment to optimize the production process and improve efficiency.
5. Assembly Line Flexibility:
– Conveyor chains provide flexibility in terms of line configuration and layout. They can be designed to accommodate different assembly line layouts, including straight sections, curves, inclines, and declines, to meet the specific requirements of automotive assembly processes.
6. Space Optimization:
– Conveyor chains help optimize space utilization in automotive assembly plants. They can be designed to navigate around existing equipment and infrastructure, making efficient use of available floor space.
7. Safety:
– Conveyor chains are designed with safety features to protect operators and prevent accidents. Emergency stop controls, guarding, and interlocking mechanisms ensure the safe operation of the assembly line.
8. Increased Production Speed:
– By using conveyor chains, automotive assembly lines can achieve higher production speeds, allowing for faster manufacturing cycles and increased output.
Overall, conveyor chains play a crucial role in enhancing the efficiency, productivity, and safety of automotive assembly lines, contributing to the smooth and streamlined production of vehicles.
What are the benefits of using a roller conveyor chain?
A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:
1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.
2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.
3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.
4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.
5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.
6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.
7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.
8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.
By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.
How do you calculate the required length of a conveyor chain?
Calculating the required length of a conveyor chain involves considering several factors related to the conveyor system and the specific application. Here’s a step-by-step guide:
- Determine the Conveyor Length: Measure the total length of the conveyor path, including any horizontal, inclined, or vertical sections.
- Account for Sprocket Centers: Identify the locations of the sprockets or drive units along the conveyor path. Measure the distance between each pair of adjacent sprockets.
- Calculate the Number of Links: Divide the total conveyor length by the pitch of the chain to determine the number of links required. The pitch is the distance between the center of two consecutive pins on the chain.
- Consider Tension Adjustment: Take into account any tension adjustment requirements based on the specific application. This may include allowances for tensioning devices or tension variations due to load fluctuations.
- Include End Connections: Consider the length of the end connections, such as master links or connecting pins, which are used to join the ends of the chain. Include their dimensions in the total chain length calculation.
- Add Safety Factors: Incorporate appropriate safety factors to ensure adequate chain length for proper tensioning and to accommodate any potential stretching or wear over time.
It’s important to note that the calculation of the required chain length is an estimation based on various factors and may require adjustments during the installation and tensioning process. Consulting the conveyor manufacturer’s guidelines or working with an experienced engineer can provide more precise calculations based on the specific conveyor system and application requirements.
editor by CX 2024-03-30
China high quality Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the benefits of using a self-lubricating conveyor chain?
Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:
1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.
2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.
3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.
4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.
5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.
It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2024-01-10
China manufacturer Drop Forged Scraper Conveyor Chain for Chain Conveyor System
Product Description
Scraper conveyor chain
P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112
Forged chain , trolleys,carriers used on overhead conveyor production line.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.
Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples
| Drop forged detachable chains | X348,X458,X678,X698,F100,F160,P80,P100,P200 |
| CatterPilar Chains for | X348,X458,X678,X698 |
| Surface: | Self Colored, Zinc Plated,Blacken |
|---|---|
| Process: | Forging |
| Type: | Conveyor |
| Usage: | Conveyor System |
| Transport Package: | Plywood Case. |
| Specification: | ISO |
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in cleanroom environments?
Yes, conveyor chains can be used in cleanroom environments with proper selection and design considerations. Cleanroom environments require stringent control of airborne particles, such as dust, microbes, and contaminants, to maintain high levels of cleanliness. Here are some factors to consider when using a conveyor chain in a cleanroom:
1. Material Selection:
– Choose a conveyor chain made from materials that are compatible with cleanroom requirements. Stainless steel, plastic, or special coatings are commonly used for their clean and non-contaminating properties.
– Avoid materials that generate excessive particles or contaminants, such as certain types of lubricants or chain coatings.
2. Design Considerations:
– Design the conveyor chain system to minimize particle generation. This includes smooth surfaces, rounded edges, and avoiding areas that can trap or accumulate particles.
– Use sealed or enclosed chain designs to prevent the release of lubricants or contaminants.
– Consider the integration of additional features, such as covers or guards, to further protect the chain and prevent particle ingress.
3. Cleaning and Maintenance:
– Establish a cleaning and maintenance protocol specific to the cleanroom environment. This may include regular cleaning and sanitization procedures to maintain cleanliness standards.
– Use cleaning agents and procedures that are approved for cleanroom use and do not introduce contaminants.
– Regularly inspect the conveyor chain system for any signs of wear, damage, or contamination. Promptly address any issues to ensure the chain’s reliability and cleanliness.
4. Compliance with Cleanroom Standards:
– Ensure that the conveyor chain system meets the cleanliness and particle generation requirements of the specific cleanroom standards or classifications in which it will be used.
– Comply with relevant industry guidelines and regulations, such as ISO standards, when selecting and using conveyor chains in cleanroom environments.
By considering these factors and implementing proper material selection, design considerations, cleaning protocols, and compliance with cleanroom standards, a conveyor chain can be effectively used in cleanroom environments while maintaining the required cleanliness levels.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the cost considerations when purchasing a conveyor chain?
When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.
1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.
2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.
3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.
4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.
5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.
6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.
7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.
It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.
editor by CX 2023-10-07
China supplier Rivetless Drop Forged Conveyor Link X458 Chain for Painting Line System
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Pitch | Dimension | Lateral Corner | Standard Measured Length (mm) | Measured Quantity | Tensile Strength (KN) | Weight (Kg/m) | |||||
| A | F | G | J | K | S | |||||||
| 80H | 80 | 73 | 42 | 18.4 | 20 | 34.5 | 19.5 | 7 | 3032/3058 | 38 | 250 | 7.8 |
| X348 | 76.6 | 46 | 27 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| X458 | 102.4 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| 468H | 102.4 | 84.1 | 47.8 | 18 | 29.5 | 42.9 | 22.2 | 9 | 3063.1/3090.2 | 30 | 318 | 11.5 |
| X658 | 153.2 | 55.6 | 35 | 16 | 16 | 57.2 | 17.5 | 7 | 3055.1/3082.8 | 20 | 210 | 4 |
| X678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 678 | 153.2 | 77 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| 698 | 153.2 | 95.25 | 64 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| 998 | 229.4 | 95.25 | 67.5 | 28 | 25.4 | 41.3 | 32 | 5 | 3205/3232.4 | 13 | 515 | 14.8 |
| 9118 | 229.4 | 123.8 | 76.2 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| S348 | 76.6 | 38.9 | 28.6 | 12.7 | 12.7 | 20.6 | 13.5 | 9 | 3050.5/3095.2 | 40 | 110 | 3.2 |
| S458 | 102.4 | 52.1 | 35 | 16 | 16 | 26.5 | 17.5 | 9 | 3063.1/3090.2 | 30 | 210 | 5.2 |
| S678 | 153.2 | 69.8 | 50.8 | 22.2 | 21 | 34.2 | 25 | 7 | 3055.1/3082.8 | 20 | 320 | 9.5 |
| S698 | 153.2 | 73 | 68.3 | 28 | 25.4 | 41.3 | 32 | 5 | 3055.1/3082.8 | 20 | 515 | 17 |
| S9118 | 229.4 | 98.4 | 77.8 | 35 | 33.5 | 52 | 38.1 | 5 | 3205/3232.4 | 13 | 832 | 24.2 |
| F100 | 100 | 57 | 37 | 16 | 16 | 26.5 | 17.5 | 9 | 2991.3/3018.3 | 30 | 210 | 5.2 |
| F160 | 160 | 78 | 54 | 24 | 20.5 | 36 | 28 | 7 | 3190.7/3219.5 | 20 | 318 | 10.3 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a conveyor chain be used in high-load applications?
Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:
– Robust Construction:
A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.
– High Load Capacity:
Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.
– Proper Selection:
When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.
– Lubrication and Maintenance:
In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.
– Application-Specific Chains:
In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.
Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.
What are the benefits of using a modular conveyor chain system?
A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:
1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.
2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.
3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.
4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.
5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.
6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.
7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.
Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.
Can a conveyor chain be used for vertical lifting applications?
Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.
1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.
2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.
3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.
4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.
5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.
It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.
editor by CX 2023-08-14
China Professional ISO ANSI DIN Stainless Steel Short Double Pitch Transmission Conveyor Agricultural Drop Forged Hollow Pin Flat Top Leaf Motorcycle Steel Roller Chain brush grubber chain
Product Description
TRANSMISSION ROLLER CHAIN
Feature
. Long-life duration and high strength
. Good performance of anti-rusty
. Pre-stretching and running for each roll before delivery
. All the chain parts are of complete heat-treatment and controlled within the standarded tolerance
. Can produce any nonstandarded chain according to the drawing or sample
Production Range
1) A Series Short-Pitch Transmission Precision Roller Chain
25-1R, 35-1R, 40-1R, 50-1R , 60-1R, 80-1R, 100-1R, 120-1R, 140-1R, 160-1R, 180-1R, 200-1R, 240-1R
Double stand, triple strand are available
2). B Serieis Short-Pitch Transmission Precision Roller Chain
05B-1R, 06B-1R, 08B-1R, 10B-1R, 12B-1R, 16B-1R, 20B-1R, 24B-1R, 28B-1R, 32B-1R, 40B-1R, 48B-1R
Double stand, triple stand are available.
3). Short-Pitch Heavy Roller Chain
40H, 50H, 60H, 80H, 100H, 120H, 140H, 160H, 200H
4). Motorcycle Chain
25H, 219H, 420, 420H, 428, 428H, 520, 520H, 530, 530SH, 630
OTHER SERIES STEEL CHAIN
1. Conveyor chain: C2040, C2042, C2050, C2052, C2060, C2062, C2060H, C2062H, C2080, C2082, C2080H, C2082H, C2100, C2102, C2100H, C2120H, C2160, C2162, C2160H, C2162H,
2. Hollow Pin Chain: C2040HP, C2050HP, C2042HP, C2052HP, C2060HP, C2062HP, C2080HP, C2082HP, 40HP, 50HP, 60HP, 80HP
3. Agricultural Roller Chain: S32, S42, S45, S52, S55, S62, S77, S88, C550, C620, CA550, CA557, CA620
4. Welded Steel Cranked Link Mill Chain: W78, W82, W110, W111, W124, W132
5. Leaf Chain: BL622, BL623,BL634, BL644, BL646, BL666, BL688, BL822, BL823, BL834, BL844, BL846, BL866, BLF888, BL1571, BL1034, BL1046, BL1066, BL1222, BL1244, BL1288, BL1422, BL1444, BL1488, BL1622, BL1644, BL1688, BL2571, BL2034, BL2066, BL2088
6. Drop Forged Chain: X348, X458, X678, X689
7. Chain Coupling: 4012, 4014, 4016, 5014, 5016, 5018, 6018, 6571, 6571, 8018, 8571, 8571, 10571, 12018
FAQ
Q1. Can I have a sample order?
Yes, any sample order is welcome to know the quality of our products.
Q2. What about the lead time of the sample or the final order?
2-5 days for normal sample.
20-30 days for a formal order.
Q3. How much is the minimum quantity for each item in 1 order?
Any quantity is ok to run.
Q4. Is it possible to print our logo or brand on the belt?
Yes, we can print your logo or design on the belt after receipt of your formal authorization letter of the logo or your brand.
Q5. Do you offer the guarantee for your product?
Yes, usually we offer 1 year warranty for all of our products.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Conveyer Equipment, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What to look for in a roller chain
There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.
Canonical chain
Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
Chain without bushing
Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.
Mute chain
The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
ANSI chain pitch
To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.
Roller chain wear measurement
The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.
editor by CX 2023-04-21
China Hot selling Heavy Duty Rivetless Drop Forged Chain X458 Chain Carbon Steel Chain and Forged Link Chain Steel Detachable Chain for Conveyor Painting Line Chain System with Free Design Custom
Merchandise Description
About Factory
With much more than 18 years’ histiory, we are a professinal manufacturer for drop cast items this sort of as solid chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and push chain (X348, X458, X678), and so forth regular moulds of chain.
Apart from, we can also produce as for every your drawing or sample, specific hyperlink chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy metal, 40Cr, 42CrMo and so on.
two) Kinds: X348 X458 X658 X678 X698 F100 F160, and so on. (Or as for each your drawing)
three) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Technical Information
Products & Tests Equipments
Goods Application
Packing & Delivery
Why Select Us?
1. We are engaged in chain sector above 15 years with abundant marketplace experience. We maintain enhancing production methods. All the merchandise have more time doing work life and have handed the industry check.
two. We can layout the proper chains with high good quality material, good abrasion resistance, great corrosion, higher strengthen and and many others as per your ask for or the chain software.
three. We are the chain maker you can immediately buy the item from us with low value and high high quality.
4. We have a expert team for global trade, they have plentiful encounters and are usually all set to solve issues for customers. So you have nothing at all to fret about.
five. We have the extended-term cooperative forwarder who can give us the least expensive freight. And it can help you to help save the freight. What is a lot more, for the FCL, we will style the packages as per the container measurements with the greatest ability to conserve the delivery price for both of us.
Roller Chain Principles
Before choosing the appropriate roller chain for your equipment, it is necessary to find out some basics. Learn about sprockets, tensile power, pitch, and width. Read this post to understand much more. It will support you make an knowledgeable determination. Acquiring the right product is crucial, but it truly is not usually as simple as deciding on a manufacturer identify. You need to select a organization that supports its products and provides great support.
Roller sprocket
If you are arranging to purchase roller sprockets for your software, you should initial appear at the numerous varieties accessible. Sprockets available for single-strand roller chains are produced by Boston Metal – Variety B sprockets are drilled to dimensions. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch dimensions.
The diameter of the sprocket is essential when deciding on the right sprocket for your software. Utilizing a caliper to evaluate the diameter of a toothless plate is a great way to figure out the exact dimension of the sprocket. A caliper is the diameter of a plate without having tooth. On Type B and C sprockets, the hub diameter steps the thickness of the hub.
An additional sort of sprocket is the steel split sprocket, which is split in diameter. This variety is simple to put in and eliminate, and is held jointly by bolts in the hub. Usually, break up sprockets have chain pitches ranging from forty to 240 and bores ranging from 3/4″ to 6″. The break up sprockets are created with one particular pointing in the direction of the ceiling and the other two parallel to the flooring.
When shopping for sprockets, it is critical to remember that they are created particularly for a distinct chain. All chains are created to distinct requirements. In the United States, the most widespread regular is ANSI. The chain pitch is the distance among the centre of every single pin and the center of the subsequent pin. In the US, the standard is constantly calculated in 8-inch intervals.
In addition to sprocket dimension, sprocket pitch and the surface area spot also affect chain life. In contrast to belt sprockets, which are produced of cast metal, the tooth on roller sprockets are stamped from steel sheet or pressed from powdered metallic. The tougher the enamel, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The scaled-down the thread pitch, the smaller sized the bushing dress in. Generally talking, the more compact the pitch, the lengthier the daily life of the chain. For very best overall performance and longest life, manufacturers advocate a least chain pitch of 2% to 3%. Chain pitch is essential to ensure appropriate performance, and the producer suggests that you change the chain when it reaches 2% to 3% of normal.
To establish the right chain pitch for a specific chain, first establish the sprocket dimensions and pitch. Pitch is the distance among pin facilities, calculated in 1/8 inch increments. The pin diameter of the chain is also crucial. If you might be not certain about the pin diameter of your chain, evaluate a number of back links to get a very good average studying. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the variety of teeth.
When sizing a sprocket, evaluate the chain among the gears with a caliper and evaluate it to the measurements on the chain dimension chart. Make certain you have checked all the specs and checked the proper chain pitch. Then, pick the correct chain pitch for your demands. This is a crucial action in deciding on the right chain. So get the appropriate pitch for your roller chain. Proper pitch helps make sure optimum performance and protection.
To recognize a specific type of roller chain, evaluate its tensile strength. This signifies the volume of load the chain can face up to ahead of breaking. An additional key parameter to contemplate is exhaustion energy. Chains with substantial fatigue energy are far more resistant to rust and use than chains with low fatigue power. The numbers on the correct in the regular numbering represent typical or gentle duty chains, whilst the numbers on the remaining signify the pitch of large-duty chains.
Double pitch roller chains are a variant of solitary pitch chains. They are created in accordance to ISO 606 and satisfy the identical requirements as solitary pitch chains. They are largely used in purposes with lower specifications for speed and electrical power transmission. The plates of double pitch roller chains are also lengthier than single pitch chains. The double pitch drive collection is also used for elevator and long conveyor drives. There are a few primary kinds of roller chains: one-pitch chains, double-pitch carriers, and outsized rollers.
Roller chain width
When purchasing a roller chain, one particular of the initial selections you need to make is its width. To make this dedication, you require to measure the overall width of the chain, the diameter, and the width of each and every roller. You need to also know the top and thickness of the board. After using these measurements, you can start off buying for the best roller chain. But just before you purchase a new chain, it truly is critical to know what to expect from the chain by itself.
There are a lot of diverse varieties of roller chains. These chains are offered for ANSI and metric measurements. They arrive in one-stranded and double-stranded variants. They are generally employed for energy transmission. Other kinds consist of agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also contain a chart so you can simply see the precise measurement you require. Detailed under are some of the advantages of buying a roller chain.
Roller diameter and pin diameter are critical aspects in picking the right chain width. The width of the chain is the closest binary portion of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the doing work load and machine pace.
The outer backlinks of the roller chain are called pin back links. These pins are inserted into the bushings of the adjacent roller backlinks. They are held in spot by cotter pins. Pin backlinks are normally pressed into the pins of large-responsibility chains. These pins are used to keep the rollers in area. Nevertheless, these pin chains can reduce the electrical power rating of roller chains by up to twenty%.
The ANSI 29.1 Metal Chain Specification specifies a bare minimum pitch in inches and supreme strength of twelve,five hundred x pitch in inches. At the identical time, the O-ring chain tremendously decreases use thanks to its lubricating result. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are analyzed and governed by expectations bodies these kinds of as ANSI. In 2011, the American Culture of Mechanical Engineers designed a standard for precision power transmission chains.
Roller chain tensile power
1 of the most important indicators of roller chain power is tensile strength. This measurement refers to the quantity of load the chain can withstand before breaking. One more evaluate, referred to as exhaustion strength, refers to the maximum load a chain can endure just before it breaks. The strength of a roller chain relies upon on its measurement, the good quality of the steel employed in its design, and the warmth therapy. There are also variations in the types of shot peening utilised to handle steel, pitch holes, and url plates.
When choosing a roller chain, the workload is critical. This is the greatest load the chain can withstand before exhaustion failure happens. This measurement is essential due to the fact it aids establish the variety of load used to the chain. When deciding which roller chain to purchase, be positive to think about the mechanical variety and desired power. Then, make confident it meets toughness and load-carrying potential needs.
The supreme tensile power of a roller chain is based on the manufacturer’s advised optimum tensile strength. Even so, the actual tensile strength might be higher or reduced than this benefit. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load restrict of a chain is the greatest pressure it can withstand before breaking. This value is normally expressed in factors.
The greatest tensile energy of roller chains may differ by chain sort. The solitary-strand hefty chain has thick side plates for greater shock hundreds. Solitary strand weighty-duty roller chains, also known as “bushing” roller chains, are also offered. Double-stranded hefty chains are structurally similar, but they have two layers of metal related by pins that are almost twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is about five hundred tons. In comparison, a single-chain blockchain has a tensile power of 900. The tensile strength of the two is equivalent, and it is not advised to pick one particular or the other. Though steel and titanium chains are regarded the strongest supplies for roller chains, these materials are not magnetic.
China Professional China Supplier Drop Forged Conveyor Chain X458 near me shop
Merchandise Description
Merchandise description
China Provider Fall Solid Conveyor Chain X458
We are principal supplier of drop solid chains and trolley, these kinds of as X348 chain and trolley, X458 chain and trolley, X678 chain and trolley, X698 chain and trolley, P142 scraper chain, P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, removable chain 51 chain, 52 chain, fifty five chain, 57 chain, 62 chain, 74 chain, 78 chain and so on. We can generate as for every your drawing or sample also.
Our items are most aggressive and are of high good quality. Our goods are exported to Usa, CANADA, JAPAN, KOREA, BRAZIL, AUSTRALIA and so on.
We can make as per your drawing or sample. Content can be 40Cr, 20CrMnTi, 42CrMo and so on as for every your request.
HangZhou CZPT Sector Co., Ltd. is a specialised provider of a full range of drop forged chain and trolley.
Due to our sincerity in offering best support to our consumers, understanding of your needs and overriding perception of duty toward filling buying needs, we have acquired the have confidence in of buyers worldwide. Getting gathered treasured knowledge in cooperating with foreign buyers, our items are selling nicely in the American, European, South American and Asian marketplaces.Our merchandise are created by CZPT computerized machinery and gear. In the meantime, our goods are manufactured according to higher good quality specifications, and complying with the intercontinental advanced regular standards.
With numerous years’ encounter in this line, we will be trustworthy by our advantages in aggressive cost, one-time supply, prompt reaction, on-hand engineering assist and very good right after-product sales providers.
Moreover, all our creation procedures are in compliance with ISO9001 specifications. We also can design and style and make non-standard items to fulfill customers’ special requirements. High quality and credit history are the bases that make a corporation alive. We will provide best services and substantial top quality items with all sincerity. If you require any data or samples, remember to make contact with us and you will have our quickly reply.
Sorts of roller chains and their purposes
There are numerous aspects that can result in premature use of the roller chain. They include friction, external shocks, and absence of lubrication or adjustment. Here are some guidelines to support you prevent premature chain wear. Read through on to find out much more about the various kinds of roller chains and their applications. You’ll be stunned how swiftly the roller chain wears out! Under we have shown some of the most typical causes of premature roller chain use.
Double strand heavy-obligation roller chain
If your application calls for a heavy-responsibility chain, a double-strand steel roller chain is an excellent selection. Double-strand metal roller chains are manufactured to reduce pressure exhaustion and extend, generating them ideal for industrial and logging products. This variety of chain is also heat-treated and shot-peened for superb fatigue resistance and toughness. Shown underneath are some of the advantages of double-strand heavy-obligation roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand metal roller chains are typically much better. They have 2 times as a lot of side plates and a working load shut to that of a twin-strand metal roller chain. In contrast to single-strand metal roller chains, double-strand roller chains are not interchangeable with common double-sprockets. They use sprockets specifically produced for double chains.
Double strand chains are especially robust, resistant to rust and corrosion, and perfect for substantial-tension programs. They are generally utilised in conveyor methods, paper mill products, ditches, lifts, seed drills, and different hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this variety are employed on conveyor lines, so they are an superb selection for weighty machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for out of doors function, mildly corrosive environments, and programs demanding a excellent chain appearance. Nickel plating will increase ingredient hardness and improves use resistance even though ensuring that all surfaces are safeguarded. The benefits of nickel-plated roller chains contain enhanced toughness, corrosion resistance, and a vibrant glow. Below are a number of factors to use this kind of a chain. All chains are manufactured to the highest high quality and safety specifications.
Even though somewhat corrosive, nickel-plated roller chains are ideal for apps in high salt and substantial humidity environments. Even so, nickel plating can peel and chip, so nickel roller chains are not suggested for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 regular chain can be nickel-plated and is perfect for a selection of purposes including industrial garage doorways and boat lifts.
CZPT United states Corp. is dedicated to currently being the leading agricultural and industrial chain provider in the United States. By focusing on good quality, they ensure their chains give lengthy life and unmatched put on resistance. If you might be hunting for a top quality plated roller chain, think about picking a chain from a top producer. If you need to have the durability and power of a nickel roller chain, pick CZPT United states Corp. We manufacture the maximum high quality chains in the United states of america.
In addition to higher energy, nickel-plated roller chains are also obtainable in elastomer profiles. These kinds of chains can handle 1/2 to 3/4″ hundreds, relying on their pitch. They are also ideal for light traction on delicate surfaces. The toughness of these chains is dependent on the type of the major hyperlink employed in the chain. Nickel-plated roller chains are available in a selection of sizes and are priced to fit a variety of applications.
Stainless metal chain
Stainless steel roller chains are ideal for industrial programs in two severe environments. They have superb chemical and corrosion resistance, as effectively as higher energy. Chains are accessible in 3 grades to fulfill a variety of operational needs. 304SS is appropriate for meals get in touch with applications, whilst 316SS and 606SS supply excellent corrosion resistance. 600 sequence stainless metal gives superb corrosion and wears resistance with precipitation hardened parts.
In meals processing, stainless steel chains are frequently exposed to really high temperatures and high concentrations of acids, alkalis, and drinking water. They are also resistant to higher concentrations of acid and chlorine. And their low magnetic permeability makes it possible for them to function effectively in hygienic conditions. But stainless metal roller chains also have some drawbacks. Despite their outstanding corrosion resistance, these chains are not advisable for use in foods processing environments.
In comparison to carbon metal, stainless steel roller chains are softer and maintain lengthier. This signifies it may put on out quicker. Because stainless steel is not heat-treated, its surface area hardness is diverse from carbon steel. It retains heat for lengthier, minimizing its tensile power and extending its lifespan. However, stainless metal roller chains are ideal for a assortment of industrial programs.
The stainless metal roller chain is made of substantial-top quality materials. For example, the Premier collection stainless steel roller chains are produced in Japan using a special kind of stainless steel shot peening process. They also characteristic a solid roller layout that minimizes aspect flex. The Leading variety also functions highly polished aspect panels and is offered in 10′ boxes, 50′ reels, and 100′ reels. They can also be reduce to size if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are created to transport loads up to 440 lbs or two hundred kg. The accumulator chain is located on large loafer rollers to ensure tranquil operation and the minimal power essential to keep the pallet. They are ideal for a variety of applications and can be integrated into the whole processing program. These conveyor belts have T-slots on 3 sides of the profile body for connecting brackets and sensors.
Sensors mounted in the accumulation location detect objects on the conveyor line and send alerts to the motors that electrical power the accumulation location. The motor can be exterior or built into the drum alone. Other types of sensors use light-weight, this kind of as photosensors. Photoelectric sensors detect objects by emitting and getting distinct wavelengths of light-weight. This alternative is cost-effective due to the fact the sensor rollers are positioned a bit previously mentioned the surface of the conveyor line.
Roller chain accumulation conveyors can be created of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Security cover helps prevent accidental insertion of fingers into the chain, enhancing operator security. The security go over is compatible with the chain kind and essential bend radius. These caps are produced of plastic clips that fit forever on the internal links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two simple types of accumulation conveyors: totally free flow and accumulation. Free-flowing chains let conveyed objects to slide straight on to the chain while stacking chains permit merchandise to slide below the chain. Accumulation chains are typically utilized in the food and packaging industries and have rollers that assist conveyed objects. The cost-free-flowing conveyor technique removes the threat of harmful objects, as the rollers in the accumulation conveyor are in immediate make contact with with the base of the cargo.
Personalized attachment
Common accessories for roller chains are accessible in a range of designs. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is critical to know how to refer to pitch and heart-to-middle spacing. The pitch of the roller chain need to contain inner and outer roller links and should alternate every a few pitches. Furthermore, you can purchase custom made accessories for pin or roller linkages. Beneath are some illustrations of customized accessories for roller chains.
Stainless steel roller chains are a single of the most well-known chains for this application. It has a stainless steel 304 finish to produce curved and straight lugs. For even a lot more versatility, you can also ask for customized equipment this kind of as chain plate holes and pins. For added protection, numerous add-ons can be attached to the one-pitch roller chain. It can also be manufactured with a number of pins or curved lugs.
HKK Chains is stocked with significantly stainless metal and carbon metal standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For case in point, a single-pitch chain with two connecting holes is referred to as a broad profile. In addition, chains can be produced in a variety of supplies, like carbon metal, stainless steel, Lambda, plastic, and Extremely WP. In addition, a broad assortment of distinctive equipment is available for unique industries.