Product Description
ANSI /ISO Standard Conveyor Belt Stacker Car Parking Hoisting Machine Parts Transmission Bl Series Leaf Chains For Sky Stacker
—Plate chain for stacker is a special-purpose plate chain derived from standard plate chain. It is mainly used for port coke packing empty box stacker, which can meet the characteristics of large bearing weight and high lifting height;
—According to the product failure mode, the reliability of the product is optimized and the proprietary process technology is adopted, so that the plate chain for stacker has the advantages of high fatigue strength, high wear resistance and high reliability, and the service life can reach more than 10000 hours.
BL Series Leaf Chains for Sky Stacker have the following features and advantages:
-
High Strength: BL Series leaf chains are designed to withstand heavy loads and provide high tensile strength. They are specifically engineered to handle the demanding lifting and stacking operations of sky stackers, ensuring safe and efficient material handling.
-
Durability: These chains are manufactured using high-quality materials, such as alloy steel, which enhances their durability and resistance to wear, fatigue, and corrosion. They are built to withstand the challenging operating conditions of sky stackers, ensuring long service life and reduced downtime.
-
Reliable Performance: BL Series leaf chains offer reliable performance in lifting and stacking applications. They provide smooth and consistent movement, allowing precise positioning of loads without slippage or deviation. This ensures efficient and accurate material handling operations.
-
Low Maintenance: The leaf chains require minimal maintenance due to their robust design and high-quality materials. They have excellent lubrication retention properties, reducing the need for frequent lubrication and minimizing maintenance downtime.
-
Quiet Operation: BL Series leaf chains are designed to operate quietly, minimizing noise levels during sky stacker operations. This is particularly important in environments where noise control is necessary, such as warehouses, manufacturing facilities, or distribution centers.
-
Safety Features: The chains are equipped with safety features to ensure secure and reliable lifting and stacking operations. They are designed to prevent sudden chain failure or elongation, reducing the risk of accidents and ensuring operator safety.
-
Customization Options: BL Series leaf chains are available in various sizes and configurations to accommodate different sky stacker models and specifications. They can be customized to meet specific application requirements, ensuring optimal performance and compatibility.
-
Compliance with Standards: These leaf chains are designed and manufactured to comply with industry standards and regulations for material handling equipment. They undergo rigorous testing and quality control processes to ensure reliability, safety, and adherence to applicable standards.
In summary, BL Series leaf chains for sky stackers offer high strength, durability, reliable performance, low maintenance, quiet operation, safety features, customization options, and compliance with industry standards. These features make them essential components for the efficient and safe operation of sky stackers in various material handling applications, such as warehouses, logistics centers, and industrial facilities.
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| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can a conveyor chain be used in overhead conveyor systems?
Yes, a conveyor chain can be used in overhead conveyor systems. Overhead conveyor systems are designed to move materials, products, or components along an elevated path, typically in manufacturing or distribution facilities.
Conveyor chains used in overhead conveyor systems are specially designed to handle the weight and load requirements of the application. They are typically made from durable materials such as steel or stainless steel to ensure strength and longevity.
Here are some key considerations when using a conveyor chain in overhead conveyor systems:
1. Load Capacity:
– Ensure that the conveyor chain has sufficient load capacity to handle the weight of the conveyed items. The load capacity should be determined based on the maximum anticipated load and any potential dynamic forces.
2. Chain Type and Design:
– Select a conveyor chain that is suitable for overhead applications, such as an overhead conveyor chain or an inverted tooth chain. These chains are specifically designed to handle the unique requirements of overhead conveyance.
3. Lubrication:
– Proper lubrication is crucial for the smooth operation of the conveyor chain in an overhead system. Consider using lubricants that are suitable for overhead applications and ensure regular lubrication to minimize friction and wear.
4. Safety Measures:
– Implement appropriate safety measures to prevent accidents and ensure worker safety. This may include installing safety guards, emergency stop systems, and implementing regular maintenance and inspection routines.
It is important to consult with conveyor system manufacturers or experts who specialize in overhead conveyor systems to ensure the conveyor chain is selected and installed correctly for the specific application requirements.
Can a conveyor chain be used in food processing applications?
Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:
1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.
2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.
3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.
4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.
5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.
6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.
When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.
What are the noise levels associated with conveyor chains?
The noise levels associated with conveyor chains can vary depending on several factors:
1. Chain Type: Different types of conveyor chains produce varying noise levels. For example, roller chains tend to generate more noise compared to silent chains or plastic modular chains.
2. Speed: The speed at which the conveyor chain operates can influence the noise level. Higher speeds generally result in increased noise due to the impact and friction between the chain and other components.
3. Chain Condition: The condition of the conveyor chain plays a role in noise generation. Worn-out or improperly maintained chains can produce more noise due to increased friction and vibration.
4. Surrounding Environment: The noise levels can also be affected by the environment in which the conveyor system operates. Factors such as the presence of other machinery, acoustics of the facility, and noise insulation measures can impact the overall noise level.
5. Design and Components: The design of the conveyor system and the choice of components can influence noise levels. Factors such as the use of noise-reducing materials, proper alignment of components, and vibration dampening measures can help reduce noise.
It is important to note that excessive noise levels in the workplace can have adverse effects on the well-being of employees and may require noise control measures to comply with occupational health and safety regulations. Implementing noise reduction strategies like using noise-dampening materials, incorporating proper lubrication, maintaining chain tension, and applying vibration isolation techniques can help minimize the noise associated with conveyor chains.
editor by CX 2024-04-30
China Good quality 10A-2 A Series Short Pitch Roller Chains Short Pitch Transmission Roller Chain
Product Description
CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| ISO NO. |
ANSI NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | TRANS PITCH |
MIN. STRENGTH |
AVG. STRENGTH |
WEIGHT | |||
| d | L1 | L2 | H | t/T | |||||||||
| mm | mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kg/m | ||
| *04C-2 | *25-2 | 6.350 | 3.18 | 3.30 | 2.31 | 7.10 | 7.90 | 5.90 | 0.75 | 6.40 | 7.00 | 8.60 | 0.28 |
| *06C-2 | *36-2 | 9.525 | 4.77 | 5.08 | 3.58 | 11.10 | 12.30 | 9.00 | 1.27 | 10.13 | 15.80 | 20.00 | 0.69 |
| 08A-2 | 40-2 | 12.700 | 7.85 | 7.77 | 3.96 | 15.50 | 16.70 | 12.00 | 1.52 | 14.38 | 27.60 | 34.50 | 1.30 |
| 571A-2 | 50-2 | 15.875 | 9.40 | 10.16 | 5.08 | 19.30 | 20.70 | 15.00 | 2.00 | 18.11 | 43.60 | 59.50 | 2.08 |
| 012A-2 | 60-2 | 19.050 | 12.57 | 11.91 | 5.94 | 24.05 | 25.95 | 18.00 | 2.40 | 22.78 | 62.30 | 80.60 | 3.09 |
| 016A-2 | 80-2 | 25.400 | 15.75 | 15.88 | 7.92 | 30.75 | 33.15 | 23.50 | 3.20 | 29.29 | 111.20 | 134.80 | 5.29 |
| 571A-2 | 100-2 | 31.750 | 18.90 | 19.05 | 9.52 | 37.70 | 41.10 | 30.00 | 4.00 | 35.76 | 173.50 | 224.30 | 8.01 |
| 571A-2 | 120-2 | 38.100 | 25.22 | 22.23 | 11.10 | 47.75 | 51.05 | 35.80 | 4.90 | 45.44 | 249.10 | 326.40 | 11.84 |
| 571A-2 | 140-2 | 44.450 | 25.22 | 25.40 | 12.70 | 51.35 | 55.35 | 41.50 | 5.60 | 48.87 | 338.10 | 409.00 | 14.89 |
| 032A-2 | 160-2 | 50.800 | 31.55 | 28.58 | 14.27 | 61.35 | 65.05 | 48.00 | 6.40 | 58.55 | 444.80 | 556.80 | 20.26 |
| 036A-2 | 180-2 | 57.150 | 35.48 | 35.71 | 17.46 | 69.25 | 73.65 | 54.00 | 7.20 | 65.84 | 560.50 | 652.80 | 27.62 |
| 040A-2 | 200-2 | 63.500 | 37.85 | 39.68 | 19.84 | 75.35 | 79.65 | 59.60 | 8.00 | 71.55 | 693.90 | 921.60 | 33.64 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/4"~3" |
| Structure: | Roller Chain |
| Samples: |
US$ 10/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an overhead conveyor chain system?
Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:
1. Space Optimization:
– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.
2. Flexibility and Versatility:
– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.
3. Improved Safety:
– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.
4. Product Protection:
– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.
5. Increased Efficiency:
– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.
6. Easy Maintenance:
– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.
7. Customization and Integration:
– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.
Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.
What are the design considerations for a long-span conveyor chain conveyor?
Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:
1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.
2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.
3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.
4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.
5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.
6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.
7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.
8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.
9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.
By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.
What lubrication is recommended for conveyor chains?
Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:
- Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
- Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
- Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
- Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.
When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.
editor by CX 2023-10-16
China Hot selling CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery
Product Description
Product Description
Specification
|
Product Name |
Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery |
|
Type |
Roller Chain |
|
MOQ |
1meter |
|
Brand |
CSZBTR |
|
OEM |
YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel. |
|
Package |
According to customer’s requirements |
|
Weight |
0.56kg/Meter |
|
Delivery time |
7 days |
other models
| Chain No. | P | h2 | H | $ | T |
| 08AF29 | 12.700 | 10^)0 | 15.6 | – | 1.50 |
| O8BF9O | 12.700 | 10^0 | 17.0 | 0.3 | 1.60 |
| 0M-1STCF15 | 12.700 | 1571 | 17.0 | 1.60 | |
| 10AF2 | 15.875 | 13.00 | 17.0 | 0.3 | 2.(0 |
| 10AF15 | 15.875 | 15.09 | 17.0 | – | 2.03 |
| 10AF23 | 15.875 | 13.00 | 2(18 | 0.3 | 2.03 |
| 10AF48 | 15«5 | 1100 | 16.9 | « | 2.03 |
| 10BF50 | 15B75 | 13.70 | 17.0 | 0.3 | 1.70 |
| 10AF5« | 15^75 | 1SX)9 | 17.0 | . | 2.03 |
| P | h2 | h | 1 | S | a | |
| Chain No. | ||||||
| 08BF25 | 12.7XJ | 10.6 | 15.6 | 1.60 | 30, | |
| 08BF29 | 12. TO | 1&6 | 14.5 | 1.60 | as | 30* |
| 08BF30 | 12 | 1G6 | 14.5 | l.g | Q3 | 30* |
| 08BF35 | 12. W | ia6 | 21.5 | 1.60 | 0.6 | 30* |
| 08BF67 | 12.TO | ia6 | 16.1 | 1.60 | as | 30* |
| 0fflF195 | 12.70 | 10.6 | 45 | 1.60 | 0.4 | 30, |
| 08AF10 | 12.70 | 10.6 | L50 | – | 30* | |
| 12B-1STCF1 | 19.05 | 15.0 | 19.0 | 1.85 | – | 30, |
| 12AF33 | 19.05 | 15.6 | 19.7 | 2.42 | 0£ | 18* |
| P | hl | h2 | h | A | Q | |
| Chain No. | ||||||
| 08BF21 | 12.7 | 10 | 1Q6 | 15.0 | 10 | 0 |
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.
Application
related product
product-list-1.html
Packing &Delivery
Customer Praise
FAQ
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | 45mn |
| Samples: |
US$ 5.84/Piece
1 Piece(Min.Order) | |
|---|
Can a conveyor chain be used in high-speed applications?
Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:
1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.
2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.
3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.
4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.
5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.
It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2023-08-07
China best Power transmission reliable standard roller chains alloy steel sprocket conveyor chain
Product Description
Power transmission reliable standard roller chains alloy steel sprocket conveyor chain
Product introduction
| Material | Carbon steel ,alloy steel etc. |
| Surface Treatment | Polishing,Original Colour,Polishing |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Machinery ……… |
| Standard or Nonstandard | Standard |
| Heat Treatment: | High Temperature Hardening |
| Color | Elf,dark yellow,dark blue,black |
| Features |
•Large reduction ratio (usually up to 1:7) |
HIGH STHangZhouRD HEAT TREATMENT
Through high standards,strictly control the heat,improve the hardness/strength and provide service life.
HIGH QUALITY MATERIAL
Beautiful and corrosion-resistant, the product surface is treated with rust prevention, beautiful and simple!
STHangZhouRD THICKNESS CHAIN PIECE
The thickness is customized from raw material chain plate in strict accordance with the standard
STHangZhouRD CZPT PIN
Cutting in strict accordance with the standard, second screening,
and never cut corners
The chain can be divided into short pitch precision roller chain, short pitch precision roller chain, heavy duty transmission curved roller chain, cement machinery chain, plate chain; high strength chain high strength chain rigging series, professional use in the machine, transportation, engineering support, manufacturing support, production line supporting and special environment supporting use.
Green Power Industry Co Llimited is an international export enterprise combined with factory specializing in the manufacturing of brake system , clutch system,spark plug and chain . Our company is a professional manufacturer and supplier of brake,chain and clutch in China. We both have our own brake CZPT factory, brake pad factory, brake shoe factory ,clutch disc factory,chain factory, spark plug factory .We focus on developing high-quality products for OEM market ,Our company have developed and produced high quality brake in formula non -metallic and asbestos free for automobile and brake shoe assembly for heavy duty truck . The production are noted good characteristics such as high strength , high heat-resisting , wear-resisting.low dust virtue ,no noise and better stability . The series products had been exporting to North -America ,Europe ,Middle -East ,Australia and etc, widely sale to domestic OEM factories and aftermarket.
Our company is composed of professional team , process advanced production inspection and testing equipment Each product have passed the first inspection, process inspection, error prevention, and laboratory tests to ensure that each piece of qualified products sent to customers
We are determined to set up the aim of “excellent quality and satisfying service·, with·the first class quality , reasonable price and perfect service . we set strick demand and operate conforming to the standard to guarantee all the products can be meet our customer’s needs
1.Q: What is the certificate of your factory?
A: We have passed IAF ISO and TS16949 certification.
2.Q: Can it be produced according to the sample?
A: Yes, we can produce through your samples or technical drawings. We can build molds and fixtures.
3.Q: Do you test all products before shipping?
A: Yes, we conduct 100% quality testing before delivery, and we are 100% responsible for product quality.
4.Q: What is your delivery time?
A:If we have stock, we can send it immediately within a week. If not, it usually ranges from 7 days to 35 days, depending on the quantity.
5.Q: What is your sample policy?
A: We want to provide you with samples for approval. There will be no charge for 1 or 2 samples, but the customer needs to bear the courier fee first.
It will be drawback to customer when order placed
6.Q: How do you make our business establish a long-term good cooperative relationship?
A:1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely and make friends widely,No matter where they come from.
| Usage: | Transmission Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the chain pull force in a conveyor chain system?
The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:
1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.
2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.
3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.
4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.
Once these factors are determined, the chain pull force can be calculated using the following formula:
Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)
It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.
What are the benefits of using a roller conveyor chain?
A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:
1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.
2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.
3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.
4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.
5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.
6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.
7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.
8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.
By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2023-07-20
China wholesaler High Quality Factory Custom OEM Agricultural Transmission Roller Chain Harvester Chains of Carton Steel (415S) blind roller chain
Product Description
Harvester Chains of Carton Steel (415S)
PRODUCT SHOW
PRODUCT DETAILS
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series, B series |
More Products
Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Usage: | Transmission Chain, Conveyor Chain, Agricultural Machine |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | All Sizes |
| Structure: | Agricultural Machine |
| Customization: |
Available
| Customized Request |
|---|
CZPT silent roller chain
The development of roller chains benefited from the concept of automated manufacturing introduced by Henry Ford. Conveyor belts and chains have been around for centuries, and as Ford expanded the concept of automobile manufacturing, roller chains became popular. Today, they are used in factories and lumber mills to move items quickly, sort, and move items vertically or horizontally. There are conveyors for other purposes, including sorting and placing items into truck beds.
CZPT roller chain
Founded in 1890, the company is the world’s leading manufacturer of high-performance roller chain systems. The company focuses on power transmission, industrial production, and the aftermarket. The company uses the highest quality materials for its chains and carefully designs, manufactures, and assembles each component. With more than a century of experience, the company continues to exceed customer expectations and industry standards. This is evident in the chain’s name and logo.
The company also offers manufacturers a full range of service options. These include on-site maintenance and application engineering. Headquartered in Indianapolis, Indiana, the company provides chain drive repair and maintenance services. In addition to providing best-in-class products, CZPT also provides customized service solutions for any industry. For more information, visit the CZPT website. Below are some of the benefits of choosing a CZPT roller chain.
CZPT roller chains reflect many advancements in chain technology. Its components are shot-peened with a high-speed iron shot to maximize toughness and longevity. The chain is also factory preloaded, no need to stretch and adjust prematurely to tighten the chain. Ultimately, a high-quality CZPT roller chain will save you time and money. It is the most durable roller chain on the market. Although more expensive to produce, it will last longer.
There are many types of materials used to construct roller chains. Common materials include steel, stainless steel, and brass. The material used to make the chain also plays a vital role in durability. In addition to steel, chain manufacturers use different heat treatments for their components. The quality of the pitch hole fabrication, heat treatment, and shot peening of the steel affects the fatigue strength of the chain. The design and thickness of the link plates are also important in determining fatigue strength.
CZPT silent chain
The CZPT silent chain is an inverted gear that eliminates friction during articulation. It is also a non-slip durable chain. Its design can be customized to suit various industrial applications. It features a patented wear protection system including connecting links and stainless steel components. Here are some of its benefits. There are some pros and cons here.
The “CZPT” silent chain is driven by a motor through the PS-1 capsule. The chain runs quietly, won’t slip or seize anything, and needs regular lubrication to maintain peak performance. Heavy engine oil or cup grease is an ideal lubricant. The arrows marked on each link point in the direction the chain should move. Avoid using non-solids greases.
The company’s other products include a range of worm gear reducers. CZPT is committed to providing high-quality products at affordable prices. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can contact Dalton Bearing for more information on CZPT products. We will help you determine the right solution for your specific application. You can also contact us for more information about our product line.
The CZPT Quiet Chain range features unique “M” gauge pins with high surface hardness. It also features advanced chain assembly technology. The company manufactures CZPT timing chains for motorcycle applications in Japan. Its benefits include smooth and noise-free transmission. Also, it reduces the size. Therefore, it is an excellent choice for motorcycle engines. But be sure to consult an expert before buying.
Rexnord Roller Chains
If you are looking for reliable heavy-duty roller chains, you have come to the right place. Regal Rexnord has a complete line of prestressed roller chains in all sizes and types, from single to multi-strand, as well as a wide range of accessories. Specialty chains are also available, including HV and SC chains.
Rexnord’s roller chains are available in a variety of sizes and styles, including double pitch drive chains for the long center, low-speed applications. They are made of stainless steel for corrosion resistance and are factory lubricated for easy maintenance. Rexnord’s roller chains also feature armor pins and wide waist sidebars for added safety and durability. It comes in different styles and configurations for a variety of applications including conveyors, elevators, and commercial sprinkler systems.
Competitor roller chain
Oil Field Roller Chains Market research report provides a comprehensive analysis of the market including macro and micro trends, pricing analysis, and strategic analysis of key competitors. It also includes an in-depth review of market trend innovations and key segment identification. It also provides insights into competitive scenarios and drivers driving the market growth. It also covers the latest trends and strategies for the future of the industry.
To understand the competitive landscape of the Oil Field Roller Chains market, the strengths and weaknesses of each leading manufacturer must be analyzed. One of the key measurements of a roller chain is tensile strength, which determines the ability to withstand a one-time load before breaking. Fatigue strength, on the other hand, represents the maximum load that a chain can withstand over a long period of time. By comparing these two performance metrics, you can determine the best brand and type for your specific requirements.
Application of roller chain
A roller chain is a simple mechanical power transmission system consisting of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This simple, reliable, and efficient system is commonly used to convey materials and is ideal for many different applications. This type of chain is widely used in conveyors and bucket elevators and is available in a variety of power ratings and designs.
The most common drive chains are the single-strand standard series with power ratings ranging from 0.5 to 100 kW. Alternatively, the multi-strand model is a higher performance alternative that offers higher power capacity without increasing chain pitch or line speed. The other is the silent chain, also known as the inverted tooth chain. It is designed to be noiseless and to eliminate the negative effects of stretching. It rides on the teeth of the sprocket and its radius increases as it moves. It automatically corrects slight pitch changes. It also provides smooth, long-lasting service that runs smoothly.
A roller chain consists of 5 basic components: bushings, rollers, and pins. Each individual link is held together with a pin or bushing. The pin goes through a bushing in the inner link to prevent rotation. The advantages of roller chains make them one of the most efficient power transmission and conveying options. CZPT prides itself on its knowledge and experience in roller chain applications. Below are some common uses of roller chains.
Certain applications require less than ideal roller chain performance. To meet these challenges, manufacturers offer a variety of options. A self-lubricating chain can be used to keep the chain clean and reduce dust. Oil-contaminated chains can also be used for special applications. Other materials, such as stainless steel, can help retard corrosion and improve the wear resistance of the chain. Additionally, they can be used in a variety of environments, such as food processing machinery.
editor by CX
2023-04-17
China Alloy 304 Stainless Steel Wanxin/Customized Plywood Box Customized Chains Transmission Chain manufacturer
Merchandise Description
| Design | P | T | t | h | H | b | d |
| S16 | one hundred | thirty | 15 | 27 | 8 | 16 | fourteen |
| P102-W385 | 102 | thirty | thirteen | 27 | nine | 14 | 14 |
| RUS270 | 123 | 50 | 24 | forty six | sixteen | 25 | 20 20.five |
| Z20 | a hundred twenty five | 50 | 24 | forty eight | 15 | 26 | 20 |
| P140 | a hundred and forty | seventy eight | 31 | fifty | 19 | 32 | twenty five |
| Z30 | 142 | 64 | 28.five | 50 | eighteen | 30.5 | 25 |
| 150 | 150 | 38 | 18 | forty | ten | 20 | eighteen |
| P155 | 155 | seventy nine | 39.five | 63.5 | 36 | forty.5 | 30 |
| Z25 | a hundred and sixty | fifty eight | 28 | fifty five | eighteen | thirty | 25 |
| YD310 | two hundred | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | sixty four | 26 | 72 | 20 | 28.five | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | thirty | twenty five |
| P260 | 260 | 72 | 32 | seventy five | twenty | 34 | 32 |
ZheJiang CZPT Precision Casting and Forging Inc. was proven in 2003, covering an region of 40,000 square meter with 300 staff. In 2571, the company handed the high quality management method certification of GB/T 19001-2016 and ISO 9001:2015, and has a quantity of creation patents.It is a national large-tech business.
Our principal goods are bucket teeth,facet enamel,bucket adapter for excavator and loader Forged pipe coupling for concrete pump Drop forged chain for scraper conveyor, and so forth. Other casting and forging parts canalsobecustomized accordingto client drawings. The principal components are alloy steel, higher manganese metal, gray iron, ductile iron, and so forth.
Our organization can create casting assortment in .1kg-2tons, forging variety in .1kg-100kgs, casting and forging annual capability of ten,000tons.From productdesign, mould development to heattreatment, machining and spraying, we supply the complete processof interior production to better control the expense and quality.
ZheJiang Furthermore Import and Export Investing Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mostly responsible for marketing and advertising and export.
FAQ
Q1.Are you a company or a trading company?
we are entirely company of machinery parts.
Q2.Can i get samples for examining the good quality?
we can provide free samples,but you want to shell out the freight.
Q3.What is your MOQ?
For regular prodcuts,we will not have MOQ.
For customerized merchandise,we will inform you MOQ dependent on your drawing.
This fall.What is actually your shipping time?
it’s about 7-45 times dependent on your amount.
Q5.What is your payment phrases?
VolumeAmount≥5000USD,T/T thirty% as deposit,stability just before supply.
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Structure: | Forging Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 142 |
| Feature: | Heat Resistant |
| Process: | Forging |
###
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
|
US $5 / Piece | |
100 Pieces (Min. Order) |
###
| Material: | Alloy |
|---|---|
| Structure: | Forging Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 142 |
| Feature: | Heat Resistant |
| Process: | Forging |
###
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
What to look for in a roller chain
There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.
Canonical chain
Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
Chain without bushing
Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.
Mute chain
The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
ANSI chain pitch
To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.
Roller chain wear measurement
The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.
editor by czh 2022-12-30
China Good quality Industrial Transmission Gear Reducer Conveyor Parts Conveyor Gearbox Parts Car Parking Chains 16alt 20alt 24alt with Great quality
ProductDescription
| Pitch | Rollerdiameter | Width betweeninner plates |
Pindiameter | Interior platedepth |
Platethickness | Bolttype | Final tensilestrength |
Regular tensilestrength |
Fat permeter |
|||
| P | d1 max | b1 min | d2 max | L max |
Lcmax | h2 max | T max |
M | Q min |
Q | q | |
| mm | mm | mm | mm | mm | mm | mm | mm | mm | kN/lbf | kN | kg/m | |
| twenty five.forty | fifteen.88 | fifteen.75 | 7.ninety two | 32.seven | 36.5 | 24. | three.twenty five | M20 | seventy one.55/16261 | eighty one.8 | 2.60 | |
| twenty five.forty | fifteen.88 | 15.75 | seven.92 | 62.7 | 65.eight | 24. | 3.twenty five | M20 | 143.10/32523 | 166.three | five.fifteen | |
| 20ALT-1 | 31.seventy five | 19.05 | eighteen.90 | nine.fifty three | forty.four | forty four.7 | 30. | four.00 | M24 | 107.eighty five/24511 | 118.six | three.ninety one |
| 20ALT-two | 31.75 | 19.05 | eighteen.ninety | nine.fifty three | 76.4 | 80.5 | 30. | four.00 | M24 | 215.70/49571 | 234.four | 7.80 |
| 20ALT-3 | 31.seventy five | 19.05 | 18.90 | 9.53 | 112.2 | 116.three | thirty. | four.00 | M24 | 323.55/73534 | 351.six | 11.77 |
| 24ALT-1 | 38.ten | 22.23 | twenty five.22 | eleven.ten | 50.three | 54.3 | 35.7 | 4.80 | M30 | 149.twenty/33 0571 | 161.one | five.62 |
| 24ALT-two | 38.ten | 22.23 | 25.22 | eleven.ten | 95.8 | 99.seven | 35.seven | 4.80 | M30 | 298.forty/67818 | 322.two | eleven.70 |
ROLLERCHAIN
Rollerchainorbushrollerchainisthetypeofchaindrivemostcommonlyusedfortransmissionofmechanicalpoweronmanykindsofdomestic,industrialandagriculturalmachinery,includingconveyors,wire-andtube-drawingmachines,printingpresses,automobiles,motorcycles,andbicycles.Itconsistsofa seriesofshortcylindricalrollersheldtogetherbysidelinks.Itisdrivenbya toothedwheelcalleda sprocket.Itisa simple,dependable,andefficientmeansofpowertransmission.
CONSTRUCTIONOFTHECHAIN
Twodifferentsizesofrollerchain,showingconstruction.
Therearetwotypesoflinksalternatinginthebushrollerchain.Thefirsttypeisinnerlinks,havingtwoinnerplatesheldtogetherbytwosleevesorbushingsuponwhichrotatetworollers.Innerlinksalternatewiththesecondtype,theouterlinks,consistingoftwoouterplatesheldtogetherbypinspassingthroughthebushingsoftheinnerlinks.The”bushingless”rollerchainissimilarinoperationthoughnotinconstructioninsteadofseparatebushingsorsleevesholdingtheinnerplatestogether,theplatehasa tubestampedintoitprotrudingfromtheholewhichservesthesamepurpose.Thishastheadvantageofremovingonestepinassemblyofthechain.
Therollerchaindesignreducesfrictioncomparedtosimplerdesigns,resultinginhigherefficiencyandlesswear.Theoriginalpowertransmissionchainvarietieslackedrollersandbushings,withboththeinnerandouterplatesheldbypinswhichdirectlycontactedthesprocketteethhoweverthisconfigurationexhibitedextremelyrapidwearofboththesprocketteeth,andtheplateswheretheypivotedonthepins.Thisproblemwaspartiallysolvedbythedevelopmentofbushedchains,withthepinsholdingtheouterplatespassingthroughbushingsorsleevesconnectingtheinnerplates.Thisdistributedthewearovera greaterareahowevertheteethofthesprocketsstillworemorerapidlythanisdesirable,fromtheslidingfrictionagainstthebushings.TheadditionofrollerssurroundingthebushingsleevesofthecZheJiang dprovidedrollingcontactwiththeteethofthesprocketsresultinginexcellentresistancetowearofbothsprocketsandchainaswell.Thereisevenverylowfriction,aslongasthechainissufficientlylubricated.Continuous,clear,lubricationofrollerchainsisofprimaryimportanceforefficientoperationaswellascorrecttensioning.
LUBRICATION
Manydrivingchains(forexample,infactoryequipment,ordrivinga camshaftinsideaninternalcombustionengine)operateincleanenvironments,andthusthewearingsurfaces(thatis,thepinsandbushings)aresafefromprecipitationandairbornegrit,manyevenina sealedenvironmentsuchasanoilbath.Somerollerchainsaredesignedtohaveo-ringsbuiltintothespacebetweentheoutsidelinkplateandtheinsiderollerlinkplates.Chainmanufacturersbegantoincludethisfeaturein1971aftertheapplicationwasinventedbyJosephMontanowhileworkingforWhitneyChainofHartford,Connecticut.O-ringswereincludedasa waytoimprovelubricationtothelinksofpowertransmissionchains,a servicethatisvitallyimportanttoextendingtheirworkinglife.Theserubberfixturesforma barrierthatholdsfactoryappliedlubricatinggreaseinsidethepinandbushingwearareas.Further,therubbero-ringspreventdirtandothercontaminantsfromenteringinsidethechainlinkages,wheresuchparticleswouldotherwisecausesignificantwear.[citationneeded]
Therearealsomanychainsthathavetooperateindirtyconditions,andforsizeoroperationalreasonscannotbesealed.Examplesincludechainsonfarmequipment,bicycles,andchainsaws.Thesechainswillnecessarilyhaverelativelyhighratesofwear,particularlywhentheoperatorsarepreparedtoacceptmorefriction,lessefficiency,morenoiseandmorefrequentreplacementastheyneglectlubricationandadjustment.
Manyoil-basedlubricantsattractdirtandotherparticles,eventuallyforminganabrasivepastethatwillcompoundwearonchains.Thisproblemcanbecircumventedbyuseofa “dry”PTFEspray,whichformsa solidfilmafterapplicationandrepelsbothparticlesandmoisture.
MOTORCYCLECHAINLUBRICATION
Chainsoperatingathighspeedscomparabletothoseonmotorcyclesshouldbeusedinconjunctionwithanoilbath.Formodernmotorcyclesthisisnotpossible,andmostmotorcyclechainsrununprotected.As a result,motorcyclechainstendtowearveryquicklyrelativetootherapplications.Theyaresubjecttoextremeforcesandareexposedtorain,filth,sandandroadsalt.
Motorcyclechainsarepartofthedrivetraintotransmitthemotorpowertothebackwheel.Properlylubricatedchainscanreachanefficiencyof98%orgreaterinthetransmission.UnlubricatedchainswillsignificantlydecreaseperformanceandincreasecZheJiang dsprocketwear.
Twotypesofaftermarketlubricantsareavailableformotorcyclechains:sprayonlubricantsandoildripfeedsystems.
SpraylubricantsmaycontainwaxorPTFE.Whiletheselubricantsusetackadditivestostayonthechaintheycanalsoattractdirtandsandfromtheroadandovertimeproducea grindingpastethatacceleratescomponentwear.
OildripfeedsystemscontinuouslylubricatethecZheJiang duselightoilthatdoesnotsticktothechain.Researchhasshownthatoildripfeedsystemsprovidethegreatestwearprotectionandgreatestpowersaving.
VARIANTSDESIGN
Layoutofa rollerchain:1.Outerplate,2.Innerplate,3.Pin,4.Bushing,5.Roller
Ifthechainisnotbeingusedfora highwearapplication(forinstanceifitisjusttransmittingmotionfroma hand-operatedlevertoa controlshaftona machine,ora slidingdooronanoven),thenoneofthesimplertypesofchainmaystillbeused.Conversely,whereextrastrengthbutthesmoothdriveofa smallerpitchisrequired,thechainmaybe”siamesed”insteadofjusttworowsofplatesontheoutersidesofthechain,theremaybethree(“duplex”),four(“triplex”),ormorerowsofplatesrunningparallel,withbushingsandrollersbetweeneachadjacentpair,andthesamenumberofrowsofteethrunninginparallelonthesprocketstomatch.Timingchainsonautomotiveengines,forexample,typicallyhavemultiplerowsofplatescalledstrands.
Rollerchainismadeinseveralsizes,themostcommonAmericanNationalStandardsInstitute(ANSI)standardsbeing40,fifty,sixty,and80.Thefirstdigit(s)indicatethepitchofthechainineighthsofaninch,withthelastdigitbeing0 forstandardchain,1 forlightweightchain,and5 forbushedchainwithnorollers.As a result,a chainwithhalf-inchpitchwouldbea #40whilea #160sprocketwouldhaveteethspaced2 inchesapart,and so on.Metricpitchesareexpressedinsixteenthsofaninchthusa metric#8chain(08B-1)wouldbeequivalenttoanANSI#forty.Mostrollerchainismadefromplaincarbonoralloysteel,butstainlesssteelisusedinfoodprocessingmachineryorotherplaceswherelubricationisa problem,andnylonorbrassareoccasionallyseenforthesamereason.
Rollerchainisordinarilyhookedupusinga masterlink(alsoknownasa connectinglink),whichtypicallyhasonepinheldbya horseshoeclipratherthanfrictionfit,allowingittobeinsertedorremovedwithsimpletools.Chainwitha removablelinkorpinisalsoknownascotteredchain,whichallowsthelengthofthechaintobeadjusted.Halflinks(alsoknownasoffsets)areavailableandareusedtoincreasethelengthofthechainbya singleroller.Rivetedrollerchainhasthemasterlink(alsoknownasa connectinglink)”riveted”ormashedontheends.Thesepinsaremadetobedurableandarenotremovable.
USE
Anexampleoftwo’ghost’sprocketstensioninga triplexrollerchainsystem
Rollerchainsareusedinlow-tomid-speeddrivesataround600to800feetperminutehowever,athigherspeeds,around2,000to3,000feetperminute,V-beltsarenormallyusedduetowearandnoiseissues.
Abicyclechainisa formofrollerchain.Bicyclechainsmayhavea masterlink,ormayrequirea chaintoolforremovalandinstallation.A similarbutlargerandthusstrongerchainisusedonmostmotorcyclesalthoughitissometimesreplacedbyeithera toothedbeltora shaftdrive,whichofferlowernoiselevelandfewermaintenancerequirements.
Thegreatmajorityofautomobileenginesuserollerchainstodrivethecamshaft(s).Veryhighperformanceenginesoftenusegeardrive,andstartingintheearly1960stoothedbeltswereusedbysomemanufacturers.
Chainsarealsousedinforkliftsusinghydraulicramsasa pulleytoraiseandlowerthecarriagehowever,thesechainsarenotconsideredrollerchains,butareclassifiedasliftorleafchains.
Chainsawcuttingchainssuperficiallyresemblerollerchainsbutaremorecloselyrelatedtoleafchains.Theyaredrivenbyprojectingdrivelinkswhichalsoservetolocatethechainontothebar.
SeaHarrierFA.2ZA195front(cold)vectorthrustnozzle- thenozzleisrotatedbya chaindrivefromanairmotor
Aperhapsunusualuseofa pairofmotorcyclechainsisintheHarrierJumpJet,wherea chaindrivefromanairmotorisusedtorotatethemovableenginenozzles,allowingthemtobepointeddownwardsforhoveringflight,ortotherearfornormalforwardflight,a systemknownasThrustvectoring.
Put on
Theeffectofwearona rollerchainistoincreasethepitch(spacingofthelinks),causingthechaintogrowlonger.Notethatthisisduetowearatthepivotingpinsandbushes,notfromactualstretchingofthemetal(asdoeshappentosomeflexiblesteelcomponentssuchasthehand-brakecableofa motorvehicle).
Withmodernchainsitisunusualfora chain(otherthanthatofa bicycle)towearuntilitbreaks,sincea wornchainleadstotherapidonsetofwearontheteethofthesprockets,withultimatefailurebeingthelossofalltheteethonthesprocket.Thesprockets(inparticularthesmallerofthetwo)suffera grindingmotionthatputsa characteristichookshapeintothedrivenfaceoftheteeth.(Thiseffectismadeworsebya chainimproperlytensioned,butisunavoidablenomatterwhatcareistaken).Thewornteeth(andchain)nolongerprovidessmoothtransmissionofpowerandthismaybecomeevidentfromthenoise,thevibrationor(incarenginesusinga timingchain)thevariationinignitiontimingseenwitha timinglight.Bothsprocketsandchainshouldbereplacedinthesecases,sincea newchainonwornsprocketswillnotlastlong.Nonetheless,inlessseverecasesitmaybepossibletosavethelargerofthetwosprockets,sinceitisalwaysthesmalleronethatsuffersthemostwear.Onlyinverylight-weightapplicationssuchasa bicycle,orinextremecasesofimpropertension,willthechainnormallyjumpoffthesprockets.
Thelengtheningduetowearofa chainiscalculatedbythefollowingformula:
M= thelengthofa numberoflinksmeasured
S= thenumberoflinksmeasured
P= Pitch
Inindustry,itisusualtomonitorthemovementofthechaintensioner(whethermanualorautomatic)ortheexactlengthofa drivechain(oneruleofthumbistoreplacea rollerchainwhichhaselongated3%onanadjustabledriveor1.5%ona fixed-centerdrive).A simplermethod,particularlysuitableforthecycleormotorcycleuser,istoattempttopullthechainawayfromthelargerofthetwosprockets,whilstensuringthechainistaut.Anysignificantmovement(e.g.makingitpossibletoseethrougha gap)probablyindicatesa chainwornuptoandbeyondthelimit.Sprocketdamagewillresultiftheproblemisignored.Sprocketwearcancelsthiseffect,andmaymaskchainwear.
BICYCLECHAINWEAR
Thelightweightchainofa bicyclewithderailleurgearscansnap(orrather,comeapartattheside-plates,sinceitisnormalforthe”riveting”tofailfirst)becausethepinsinsidearenotcylindrical,theyarebarrel-formed.Contactbetweenthepinandthebushingisnottheregularline,buta pointwhichallowsthechain’spinstoworkitswaythroughthebushing,andfinallytheroller,ultimatelycausingthechaintosnap.Thisformofconstructionisnecessarybecausethegear-changingactionofthisformoftransmissionrequiresthechaintobothbendsidewaysandtotwist,butthiscanoccurwiththeflexibilityofsucha narrowcZheJiang drelativelylargefreelengthsona bicycle.
Chainfailureismuchlessofa problemonhub-gearedsystems(e.g.Bendix2-pace,Sturmey-ArcherAW)sincetheparallelpinshavea muchbiggerwearingsurfaceincontactwiththebush.Thehub-gearsystemalsoallowscompleteenclosure,a greataidtolubricationandprotectionfromgrit.
CHAINSTRENGTH
Themostcommonmeasureofrollerchain’sstrengthistensilestrength.Tensilestrengthrepresentshowmuchloada chaincanwithstandundera one-timeloadbeforebreaking.Justasimportantastensilestrengthisa chain’sfatiguestrength.Thecriticalfactorsina chain’sfatiguestrengthisthequalityofsteelusedtomanufacturethechain,theheattreatmentofthechaincomponents,thequalityofthepitchholefabricationofthelinkplates,andthetypeofshotplustheintensityofshotpeencoverageonthelinkplates.Otherfactorscanincludethethicknessofthelinkplatesandthedesign(contour)ofthelinkplates.Theruleofthumbforrollerchainoperatingona continuousdriveisforthechainloadtonotexceeda mere1/6or1/9ofthechain’stensilestrength,dependingonthetypeofmasterlinksused(press-fitvs.slip-suit)[citationneeded].Rollerchainsoperatingona continuousdrivebeyondthesethresholdscanandtypicallydofailprematurelyvialinkplatefatiguefailure.
ThestandardminimumultimatestrengthoftheANSI29.1steelchainis12,500x (pitch,ininches)two.X-ringandO-Ringchainsgreatlydecreasewearbymeansofinternallubricants,increasingchainlife.Theinternallubricationisinsertedbymeansofa vacuumwhenrivetingthechaintogether.
CHAINSTHangZhouRDS
Standardsorganizations(suchasANSIandISO)maintainstandardsfordesign,proportions,andinterchangeabilityoftransmissionchains.Forexample,thefollowingTableshowsdatafromANSIstandardB29.1-2011(PrecisionPowerTransmissionRollerChains,Attachments,andSprockets)developedbytheAmericanSocietyofMechanicalEngineers(ASME).Seethereferences[8][9][10] foradditionalinformation.
ASME/ANSIB29.1-2011RollerChainStandardSizesSizePitchMaximumRollerDiameterMinimumUltimateTensileStrengthMeasuringLoad25
Formnemonicpurposes,belowisanotherpresentationofkeydimensionsfromthesamestandard,expressedinfractionsofaninch(whichwaspartofthethinkingbehindthechoiceofpreferrednumbersintheANSIstandard):
ineighths
chainnumber
Notes:
one.Thepitchisthedistancebetweenrollercenters.Thewidthisthedistancebetweenthelinkplates(i.e.slightlymorethantherollerwidthtoallowforclearance).
2.Theright-handdigitofthestandarddenotes0 =normalchain,1 =lightweightchain,5 =rollerlessbushingchain.
3.Theleft-handdigitdenotesthenumberofeighthsofaninchthatmakeupthepitch.
4.An”H”followingthestandardnumberdenotesheavyweightchain.A hyphenatednumberfollowingthestandardnumberdenotesdouble-strand(2),triple-strand(3),andsoon.Thus60H-3denotesnumber60heavyweighttriple-strandchain.
Atypicalbicyclechain(forderailleurgears)usesnarrow1⁄2-inch-pitchchain.Thewidthofthechainisvariable,anddoesnotaffecttheloadcapacity.Themoresprocketsattherearwheel(historically3-6,nowadays7-12sprockets),thenarrowerthechain.Chainsaresoldaccordingtothenumberofspeedstheyaredesignedtoworkwith,forexample,”10speedchain”.Hubgearorsinglespeedbicyclesuse1/2″x 1/8″chains,where1/8″referstothemaximumthicknessofa sprocketthatcanbeusedwiththechain.
Typicallychainswithparallelshapedlinkshaveanevennumberoflinks,witheachnarrowlinkfollowedbya broadone.Chainsbuiltupwitha uniformtypeoflink,narrowatoneandbroadattheotherend,canbemadewithanoddnumberoflinks,whichcanbeanadvantagetoadapttoa specialchainwheel-distanceontheothersidesucha chaintendstobenotsostrong.
RollerchainsmadeusingISOstandardaresometimescalledasisochains.
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Wearenotjustamanufacturerandsupplier,butalsoanindustryconsultant.Weworkpro-activelywithyoutoofferexpertadviceandproductrecommendationsinordertoendupwithamostcosteffectiveproductavailableforyourspecificapplication.TheclientsweserveworldwiderangefromenduserstodistributorsandOEMs.OurOEMreplacementscanbesubstitutedwherevernecessaryandsuitableforbothrepairandnewassemblies.
What is a travel chain?
A push chain is a wheeled unit that transmits electricity from one particular equipment to an additional. The travel chain is typically an oval ring close to a corner or worm equipment. On the other hand, loafer pulleys do not transmit electricity and are not utilised to transfer the chain. In some circumstances, travel chains can be used with idler pulleys to transportation objects. This allows the drive chain to recover some power from the 2nd gear.
conveyor chain
There are a lot of types of conveyor chains to choose from. One type is a closed joint chain. It is made up of the barrel and connecting rod, created from a one casting and heat-taken care of for large power and durability. Conveyor chains generally have low operating speeds and are normally made of malleable iron. One more sort of chain is the electricity transmission chain, which is utilised to transmit mechanical electricity. They feature efficient lubrication and are more powerful than typical conveyor chains.
Roller chain pitches can selection from 50 percent an inch to a third of an inch. They are obtainable in metal and nickel-plated steel. They can be used with inline or staggered rollers and can be designed with diverse pitch amounts. They can also have bushings among the chainplates or gaps between the teeth to enhance their highest spacing. When deciding on a conveyor chain, don’t forget to appropriately lubricate bearing surfaces to minimize energy absorption, dress in, and corrosion. Mineral oils of medium viscosity are suited for normal functioning temperatures. SAE 20W50 is ideal. Companies also supply self-lubricating chains.
Conveyor chains are employed in numerous industries. The automotive industry has usually utilized these chains for bulk transportation. Their trustworthiness and reduced cost make them an exceptional option for a assortment of apps. CZPT Chains provides stainless metal and CZPT conveyor chains to fulfill your unique needs. If you’re in the market for a new conveyor, never forget to store all around. CZPT Chain can support you find the perfect a single.
The typical push variation is made up of an ASME/ANSI roller chain wrapped about a pushed sprocket. It can also be configured for variable rpm. The equipment ratio amongst the two areas determines the reduction or boost in speed. In some circumstances, resolution chains can be utilised. Roller chains are a lot more effective. Then, there are solutions for equally circumstances. There are several varieties of conveyor chains to decide on from.
Conveyor chain pitch also plays an important part in overall performance. The scaled-down the pitch of the chain, the quicker it spins. On the other hand, a scaled-down pitch will require much more enamel on the sprocket, which signifies a lot more back links will be engaged in the course of the motion. This smaller sized articulation angle also generates smoother movement. It also decreases vibration. Therefore, CZPT Chains can be reliable for a long time.
roller chain
The efficiency of a drive chain relies upon on how effectively it is managed and lubricated. Watchful focus to element is required when deciding on a roller chain, which is one particular of the most crucial elements in a travel chain. Its proper lubrication and assembly will drastically influence its use daily life. Here are some essential guidelines to comply with when buying a roller chain:
The dimension of the push chain must be selected in accordance to the sprockets used. The big sprocket need to have at least twenty five enamel, and the modest sprocket ought to have fewer teeth. The pitch of a generate chain is the speak to angle in between the chain and the sprocket. The more compact the sprocket, the more compact the make contact with angle of the two elements. Bigger sprockets are much better, but smaller sized sprockets have to in no way have much less teeth.
When buying a roller chain, be confident to take into account the maximum pace of the small sprocket. This will figure out how much lubrication you need. Various lubrication techniques have distinct demands. Handbook lubrication limits how several ft per minute the drive chain can operate, although oil tub lubrication can get you up to 1100 ft/min. The only way to optimize travel chain speed is to acquire a pump lubrication technique.
Once you have the appropriate length, you can determine if you require a new 1. To do this you have to move the axis to measure the duration. After the size is decided, the generate chain must be taken off from the sprocket and calculated employing the ANSI specified measuring load. You must also follow security tips when measuring your chain. If you want to improve the life of your generate chain, be positive to adhere to these suggestions.
Another essential thing to consider is the kind of environment you run in. For applications that need to keep away from rubbing metal rails, it is best to use a roller chain that can face up to a cleanse indoor atmosphere. Though roller chains are normally a lot more tough, they must be saved effectively to avoid corrosion. If you care about the atmosphere, take into account opting for double chain. Its toughness and lower routine maintenance fees will make it a beneficial investment in your company.
shut pivot
Closed-finish pivot push chains are utilised in a range of apps. They are acknowledged for their toughness, substantial strength, and long lifestyle. They are offered in a range of grades, including grade 400, grade 600, and grade 800 pivots, which can withstand the higher forces required for specified applications. Enclosed pivot chains can be used to lift, pull, express and transfer weighty masses.
Course 400 closed-conclude pivot chain characteristics 1-piece solid offset hyperlink construction. Metal pins hook up each and every website link and are prevented from rotating by head stops. This style makes it possible for the pin to join inside of the barrel without having breaking. This kind of chain is the most frequently utilised and has the highest longevity. In addition to becoming very resilient, it delivers extended-long lasting efficiency and easy procedure.
Yet another shut-conclude pivot conveyor chain travel is known as a power generate chain. These chains consist of barrels and links employed to transmit rotation from 1 shaft to one more. The barrels of the shut-conclude pivot chains are created of metal, which allows them to operate very easily on the sprockets. Block drive chains are utilized for minimal-pace programs, but they can be noisy when the chain is in get in touch with with the sprockets.
The enclosed pivot generate chain has rollers on the two finishes to reduce wear. These chains are generally made of metal and can be utilized in places in which large-velocity power transmission is essential. They are also accessible in large-duty versions. Not like other sorts of chains, metal pivot chains are developed for a selection of apps. They are ideal for weighty-duty purposes and their open up barrel design allows for minimum get in touch with with the pins in the barrel and the root of the sprocket.
Linear chain
CZPT is an essential portion of linear drive technology. This kind of chain is capable of offering genuine energy in restricted areas. Generally, masses are moved by pulling or pushing. CZPT can complete both types of actions. They can drive and pull extra masses. This sort of chain can also be wound and saved in the magazine. It is a well-liked choice for modest machine resources and numerous other utilizes.
Not like traditional mechanical chains, CZPT makes use of a thrust-pull approach to move weighty objects. It is a rigid locking design that helps prevent kinking and enables the chain to transmit power with out bending. The CZPT is an excellent choice for shifting large loads and is particularly adaptable in electricity transmission. Even so, CZPT is far more expensive than traditional push chain possibilities.
The provider daily life of a linear chain depends on its design, materials sort and dimension. You could want to purchase a great good quality chain, but it is not required in all cases. While exceptional quality can prolong the life of the chain, it could not be needed for lower-pace drives or extremely mild shock masses. If you are not working with substantial-velocity shock hundreds, you possibly will not require functions like oil reservoirs or bushing grooves.
The size of the travel sprocket can have a main effect on the overall life of the linear chain. It decides how rapidly the chain can go and how significantly horsepower it can generate. An eleven-tooth chain will strike about half its rated pace, but only about 30 % of its rated horsepower. You can extend the daily life of your linear chain by deciding on a push sprocket with a larger amount of teeth. It is very best to pick a drive sprocket with a high number of teeth, but make certain the amount of enamel is even. This will ensure that your chain dress in is evenly distributed.
China Best Sales Gearbox Belt Transmission Parts Engineering High-Intensity and High Precision M56f6a2.02-PF1-100 Standard M Series Conveyor Chains with Attachments near me shop
Merchandise Description
| Chain No. | P mm |
L mm |
G mm |
F mm |
W mm |
h4 mm |
h2 mm |
d4 mm |
t/T mm |
d5 mm |
| M56F6A2.02-PF1-100 | 100. | forty. | 70. | seventy one.5 | ninety two. | fifty five. | twenty five. | six.five | 4.00 | – |
CONVEYOR CHAIN Created AND Created FOR THE MOST DEMXIHU (WEST LAKE) DIS. OF ENVIRONMENTS
HangZhou Star Equipment Technologies Co.,ltd. provides the optimum top quality components and production approaches to match the most arduous of conveyor chain programs – from the transportation of biomass fuels, to the recycling sector, paper & pulp, cement, metal-function, the wood sector and meals processing.
Our conveyor chains, sprocket wheels and attachments are situation-hardened to attain the optimum equilibrium in between toughness, toughness and resistance to use.
Our producing is centered on metric pitch conveyor chains that include:
Global Specifications DIN 8167/ISO 1977 M sequence
DIN 8165/ISO 1977 FV collection
SMS 1968 S sequence
Development OF THE CHAIN
Two diverse dimensions of roller chain, displaying development.
There are 2 types of links alternating in the bush roller chain. The initial type is internal back links, getting 2 internal plates held together by 2 sleeves or bushings upon which rotate 2 rollers. Interior backlinks alternate with the second type, the outer back links, consisting of 2 outer plates held collectively by pins passing via the bushings of the inner back links. The “bushingless” roller chain is comparable in procedure although not in design as an alternative of separate bushings or sleeves holding the internal plates together, the plate has a tube stamped into it protruding from the hole which serves the very same goal. This has the benefit of removing 1 action in assembly of the chain.
VARIANTS Design and style
Layout of a roller chain: 1. Outer plate, 2. Interior plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not getting utilized for a high put on application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the less difficult kinds of chain might still be utilized. Conversely, in which extra power but the easy push of a smaller pitch is needed, the chain might be “siamesed” rather of just 2 rows of plates on the outer sides of the chain, there could be 3 (“duplex”), 4 (“triplex”), or far more rows of plates running parallel, with bushings and rollers between every single adjacent pair, and the identical number of rows of tooth managing in parallel on the sprockets to match. Timing chains on automotive engines, for example, usually have multiple rows of plates named strands.
USE
An instance of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are employed in reduced- to mid-velocity drives at about 600 to 800 toes for every minute however, at higher speeds, close to 2,000 to 3,000 ft for each moment, V-belts are usually utilised owing to put on and noise problems.
A bicycle chain is a form of roller chain. Bicycle chains may have a master website link, or might call for a chain tool for removal and installation. A similar but bigger and thus much better chain is utilized on most motorcycles although it is at times replaced by possibly a toothed belt or a shaft travel, which offer you reduced sound degree and much less servicing specifications.
The excellent vast majority of automobile engines use roller chains to push the camshaft(s). Quite substantial efficiency engines usually use gear drive, and beginning in the early nineteen sixties toothed belts were utilized by some makers.
Chains are also employed in forklifts using hydraulic rams as a pulley to CZPT and lower the carriage however, these chains are not regarded roller chains, but are classified as raise or leaf chains.
Chainsaw reducing chains superficially resemble roller chains but are far more intently associated to leaf chains. They are pushed by projecting push back links which also serve to identify the chain onto the bar.
Sea Harrier FA.2 ZA195 entrance (cold) vector thrust nozzle – the nozzle is rotated by a chain push from an air motor
A perhaps unusual use of a pair of motorbike chains is in the Harrier Soar Jet, exactly where a chain travel from an air motor is utilized to rotate the movable motor nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for typical ahead flight, a system known as Thrust
Dress in
The impact of wear on a roller chain is to enhance the pitch (spacing of the links), triggering the chain to grow lengthier. Notice that this is because of to use at the pivoting pins and bushes, not from real stretching of the metallic (as does come about to some versatile metal parts such as the hand-brake cable of a motor vehicle).
With CZPT chains it is abnormal for a chain (other than that of a bicycle) to wear until it breaks, given that a worn chain prospects to the fast onset of put on on the enamel of the sprockets, with final failure becoming the loss of all the tooth on the sprocket. The sprockets (in distinct the smaller of the two) undergo a grinding motion that places a characteristic hook shape into the driven confront of the teeth. (This influence is manufactured even worse by a chain improperly tensioned, but is unavoidable no matter what treatment is taken). The worn teeth (and chain) no for a longer time provides sleek transmission of electrical power and this could become apparent from the sounds, the vibration or (in auto engines employing a timing chain) the variation in ignition timing observed with a timing gentle. Both sprockets and chain ought to be replaced in these situations, considering that a new chain on worn sprockets will not very last long. Even so, in significantly less significant cases it may be feasible to conserve the greater of the 2 sprockets, because it is constantly the more compact 1 that suffers the most wear. Only in extremely light-weight-weight programs such as a bicycle, or in intense circumstances of poor tension, will the chain typically bounce off the sprockets.
In business, it is typical to monitor the movement of the chain tensioner (no matter whether handbook or computerized) or the actual duration of a drive chain (a single rule of thumb is to replace a roller chain which has elongated 3% on an adjustable generate or 1.5% on a fixed-heart generate). A simpler technique, particularly appropriate for the cycle or motorbike person, is to attempt to pull the chain away from the more substantial of the 2 sprockets, although making certain the chain is taut. Any important movement (e.g. producing it achievable to see by means of a gap) most likely indicates a chain worn up to and outside of the limit. Sprocket injury will outcome if the dilemma is overlooked. Sprocket dress in cancels this effect, and could mask chain dress in.
CHAIN Strength
The most typical evaluate of roller chain’s strength is tensile energy. Tensile toughness signifies how much load a chain can stand up to underneath a one-time load prior to breaking. Just as crucial as tensile power is a chain’s tiredness toughness. The crucial variables in a chain’s exhaustion strength is the high quality of steel employed to manufacture the chain, the warmth therapy of the chain parts, the high quality of the pitch hole fabrication of the linkplates, and the kind of shot furthermore the intensity of shot peen protection on the linkplates. Other variables can contain the thickness of the linkplates and the style (contour) of the linkplates. The rule of thumb for roller chain working on a continuous drive is for the chain load to not CZPT a mere 1/6 or 1/9 of the chain’s tensile toughness, based on the type of master backlinks used (push-suit vs. slip-suit)[quotation needed]. Roller chains running on a continuous generate outside of these thresholds can and usually do fall short prematurely by way of linkplate fatigue failure.
The normal bare minimum supreme energy of the ANSI 29.1 metal chain is twelve,500 x (pitch, in inches)2. X-ring and O-Ring chains tremendously lower put on by signifies of inner lubricants, rising chain lifestyle. The interior lubrication is inserted by indicates of a vacuum when riveting the chain with each other.
CHAIN STHangZhouRDS
Expectations companies (this kind of as ANSI and ISO) sustain specifications for style, proportions, and interchangeability of transmission chains. For example, the adhering to Desk demonstrates knowledge from ANSI regular B29.1-2011 (Precision Electrical power Transmission Roller Chains, Attachments, and Sprockets) created by the American Culture of Mechanical Engineers (ASME). See the references for additonal info.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25.
For mnemonic purposes, beneath is yet another presentation of essential dimensions from the identical common, expressed in fractions of an inch (which was portion of the pondering guiding the option of chosen quantities in the ANSI common):
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CZPT silent roller chain
The improvement of roller chains benefited from the idea of automated production launched by Henry Ford. Conveyor belts and chains have been close to for centuries, and as Ford expanded the concept of vehicle producing, roller chains became well-known. Nowadays, they are used in factories and lumber mills to move items quickly, kind, and move items vertically or horizontally. There are conveyors for other needs, like sorting and putting things into truck beds.
CZPT roller chain
Started in 1890, the business is the world’s leading producer of substantial-overall performance roller chain methods. The business focuses on power transmission, industrial production, and the aftermarket. The organization uses the greatest top quality supplies for its chains and very carefully patterns, manufactures, and assembles each component. With far more than a century of expertise, the business proceeds to exceed client expectations and business standards. This is apparent in the chain’s title and emblem.
The firm also gives producers a complete range of provider choices. These incorporate on-website servicing and software engineering. Headquartered in Indianapolis, Indiana, the business provides chain generate fix and upkeep providers. In addition to supplying ideal-in-class products, CZPT also gives custom-made services options for any market. For much more information, go to the CZPT web site. Beneath are some of the rewards of choosing a CZPT roller chain.
CZPT roller chains reflect many breakthroughs in chain engineering. Its parts are shot-peened with a large-speed iron shot to increase toughness and longevity. The chain is also factory preloaded, no require to stretch and change prematurely to tighten the chain. In the long run, a large-high quality CZPT roller chain will conserve you time and cash. It is the most resilient roller chain on the marketplace. Though much more costly to create, it will previous longer.
There are many types of supplies employed to assemble roller chains. Widespread components include metal, stainless steel, and brass. The materials used to make the chain also plays a important role in toughness. In addition to steel, chain producers use various heat treatment options for their components. The good quality of the pitch hole fabrication, warmth treatment method, and shot peening of the steel influences the exhaustion power of the chain. The design and thickness of the hyperlink plates are also crucial in determining exhaustion energy.
CZPT silent chain
The CZPT silent chain is an inverted equipment that eliminates friction during articulation. It is also a non-slip tough chain. Its design can be custom-made to go well with numerous industrial applications. It attributes a patented wear protection method including connecting hyperlinks and stainless steel components. Listed here are some of its rewards. There are some execs and cons listed here.
The “CZPT” silent chain is driven by a motor via the PS-1 capsule. The chain operates quietly, won’t slip or seize something, and requirements standard lubrication to sustain peak performance. Heavy motor oil or cup grease is an best lubricant. The arrows marked on each and every hyperlink position in the direction the chain ought to shift. Steer clear of using non-solids greases.
The firm’s other items contain a assortment of worm gear reducers. CZPT is committed to providing substantial-top quality products at affordable rates. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can speak to Dalton Bearing for more info on CZPT products. We will help you establish the appropriate resolution for your specific software. You can also contact us for far more info about our merchandise line.
The CZPT Peaceful Chain range functions distinctive “M” gauge pins with large surface area hardness. It also characteristics superior chain assembly technologies. The organization manufactures CZPT timing chains for motorbike programs in Japan. Its rewards consist of easy and sound-totally free transmission. Also, it minimizes the dimension. For that reason, it is an excellent choice for bike engines. But be confident to check with an skilled ahead of getting.
Rexnord Roller Chains
If you are hunting for reliable hefty-duty roller chains, you have appear to the right place. Regal Rexnord has a full line of prestressed roller chains in all dimensions and varieties, from one to multi-strand, as effectively as a vast variety of add-ons. Specialty chains are also obtainable, including HV and SC chains.
Rexnord’s roller chains are obtainable in a range of measurements and styles, such as double pitch drive chains for the extended center, lower-speed apps. They are created of stainless steel for corrosion resistance and are manufacturing unit lubricated for effortless servicing. Rexnord’s roller chains also feature armor pins and extensive waist sidebars for included protection and sturdiness. It arrives in various types and configurations for a selection of applications like conveyors, elevators, and professional sprinkler techniques.
Competitor roller chain
Oil Discipline Roller Chains Marketplace investigation report provides a extensive analysis of the marketplace like macro and micro traits, pricing evaluation, and strategic examination of important opponents. It also contains an in-depth overview of industry trend improvements and important phase identification. It also offers insights into competitive situations and motorists driving the market place development. It also handles the most recent developments and strategies for the future of the business.
To realize the competitive landscape of the Oil Area Roller Chains marketplace, the strengths and weaknesses of each leading producer must be analyzed. 1 of the essential measurements of a roller chain is tensile toughness, which decides the ability to endure a one-time load before breaking. Fatigue power, on the other hand, represents the greatest load that a chain can withstand more than a long time period of time. By comparing these two performance metrics, you can figure out the best model and variety for your distinct requirements.
Software of roller chain
A roller chain is a basic mechanical electricity transmission program consisting of a sequence of quick cylindrical rollers connected collectively by aspect backlinks and pushed by gears referred to as sprockets. This straightforward, reliable, and effective system is typically utilised to express supplies and is ideal for many different purposes. This variety of chain is commonly utilized in conveyors and bucket elevators and is available in a variety of power ratings and designs.
The most common generate chains are the one-strand common sequence with electricity rankings ranging from .5 to one hundred kW. Alternatively, the multi-strand model is a greater efficiency different that gives larger energy capacity with out escalating chain pitch or line speed. The other is the silent chain, also acknowledged as the inverted tooth chain. It is designed to be noiseless and to get rid of the negative consequences of stretching. It rides on the enamel of the sprocket and its radius will increase as it moves. It routinely corrects slight pitch modifications. It also offers clean, lengthy-long lasting provider that runs effortlessly.
A roller chain consists of 5 basic components: bushings, rollers, and pins. Each personal hyperlink is held jointly with a pin or bushing. The pin goes by means of a bushing in the interior website link to avoid rotation. The positive aspects of roller chains make them one of the most productive electrical power transmission and conveying possibilities. CZPT prides itself on its expertise and knowledge in roller chain purposes. Below are some frequent utilizes of roller chains.
Specified apps need much less than ideal roller chain functionality. To satisfy these issues, companies supply a assortment of possibilities. A self-lubricating chain can be employed to preserve the chain thoroughly clean and lessen dust. Oil-contaminated chains can also be used for specific purposes. Other components, such as stainless steel, can help retard corrosion and improve the put on resistance of the chain. In addition, they can be used in a range of environments, these kinds of as foodstuff processing machinery.